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MEO CLASS 1 · ORAL QUESTION 21

Q13- Working of Hull roughness analyzer. How is the paint thickness checked?

Answer

A Hull roughness Analyzer (HRA) is a crucial tool used to assess the roughness of a ships hull.

1.Components:

◦ The HRA consists of a portable microprocessor and a display unit.

◦ A computer connects to a handheld stylus with a measuring head.

◦ The operator moves the sensor around the hull surface to measure and record the hull roughness

profile.

2.Measurement Process:

◦ The stylus head collects information from 10 samples, each with a length of 50 mm.

◦ For each 50 mm sample, the microprocessor assesses the mean gradient through the peaks and

valleys.

◦ It calculates the highest peak to lowest valley measurement for that sample, known as Rt (50).

◦ The roughness check covers approximately 100 selected locations on the hull, including the bow,

stern, mid ship, and boot topping area (between the loadline and ballast water line).

◦ Multiple traverses provide ‘n’ readings, allowing calculation of the Mean Hull roughness (M.H.R) at

each station as the average of Rt (50) values:
M.H.R=n∑Rt(50)

◦ The average hull roughness (A.H.R) across all stations is then calculated as the average of the

M.H.R values:
A.H.R=m∑M.H.R
3.Hull roughness Significance:

◦ Hull roughness directly affects the frictional resistance of the ship.

◦ Increased roughness leads to higher power consumption, fuel costs, and operating expenses.

◦ New ships typically have an A.H.R of around 120 microns, while older vessels may reach 300-400

microns due to fouling and deterioration.

To check paint thickness we have two methods

1.WET FILM THICKNESS method –using a PHYSICAL SLIDER(comb) which gives thickness reading as per the teeth which is submerged in the paint.

Oral study illustration

Oral study illustration

Oral study illustration

Oral study illustration

Oral study illustration

Oral study illustration

Oral study illustration

Oral study illustration

2.DRY FILM THICKNESS method- using Elcometer which when held against dry paint gives reading digitally using principle of ultrasonic principle.